HDPE Hard Material Granulator Project Overview
The HDPE hard material granulator occupies a pivotal position in the plastic processing industry and is a key piece of equipment for the recycling and processing of HDPE hard materials. Rayli Machinery has rich experience in providing customized granulating solutions for global clients. Here is our successful 500kg/h HDPE hard flake granulator project in Côte d’Ivoire.
Project Information
- Project Date: April 16, 2025
- Location: Côte d’Ivoire
- Capacity: 500 kg/h
- Model: 160mm + 140mm Granulator
- Processed Material: HDPE hard flakes
Customer Requirements & Solution
The client in Côte d’Ivoire required a stable, high-efficiency granulator to process HDPE hard plastic flakes, aiming to convert waste HDPE into high-quality regrind pellets for reuse in local plastic manufacturing. After analyzing their material characteristics and production targets, our team recommended the 160mm+140mm dual-stage granulator system.
The solution combines high-torque cutting technology with optimized rotor design, ensuring consistent 10-12mm granule size, low power consumption, and minimal downtime. It is fully adapted to the local power supply and harsh working environment.
Equipment Features & Working Principle
Our HDPE hard material granulator is designed for the recycling and processing of HDPE hard materials. Its working principle mainly covers processes such as material conveying, melting and plasticizing, and granulating. Depending on the application, we offer water-cooled strip drawing granulators, underwater cutting granulators, and other types of granulators, each with its own advantages and disadvantages, suitable for different scenarios.
Key advantages of this model include:
- High efficiency: 500kg/h stable output with low energy consumption
- Durability: Heavy-duty rotor and cutting blades for long service life
- Easy maintenance: Modular design for quick cleaning and blade replacement
- Safety & compliance: CE/ISO compliant design with safety interlocks
On-site Application & Results
After installation and commissioning, the granulator achieved the expected 500kg/h output. The client reported that the system runs smoothly, producing uniform HDPE granules with low impurity rates. This solution significantly improved the client’s waste plastic recycling efficiency, helping them meet local environmental regulations and increase revenue from recycled materials.
Maintenance & Support
Rayli Machinery provides full after-sales support for all our granulator projects. Key daily maintenance includes equipment cleaning, lubrication management, and tightening inspection. Our engineers also provide remote guidance for common fault diagnosis and preventive maintenance strategies to ensure long-term stable operation.
Looking for a Custom HDPE Granulator Solution?
Rayli Machinery offers customized granulating solutions for HDPE hard materials, tailored to your capacity, material type, and site conditions. Whether you need a small 300kg/h line or a large-scale 2000kg/h system, we can design and manufacture equipment to meet your needs.
