1000kg/h Film Shredder Project Case Study – Philippines Plastic Film Recycling Line Upgrade
If you are running a plastic film recycling factory, you must have encountered these common troubles: soft PE/PP film winds around the rotor, frequent blockage, uneven discharge, low hourly output, and frequent knife sharpening that delays production.
Our Philippine customer solved all these pain points completely by upgrading their recycling line with our customized 1000kg/h film shredder. This real project case will show you how our anti-tangling shredder boosts your film recycling efficiency.
Traditional general crushers cannot adapt to the special physical properties of soft plastic films. Thin film materials easily wrap the rotating shaft, cause material clumping, and lead to frequent machine shutdown for cleaning.
To fix these core pain points and raise production line automation & throughput, our Philippine client chose our dedicated film shredder to renovate their recycling production line.
Core Equipment Advantages of Our Film Shredder
- Custom anti-tangling single-double shaft rotor structure, specially designed for flexible film materials
- Wear-resistant alloy serrated blades, long service life, less frequent sharpening
- Adjustable blade gap, rotating speed and screen aperture, matched perfectly with film shredding characteristics
- Fundamental solution for film entanglement, material clumping and machine blockage issues
Basic Information of Philippines 1000kg/h Film Shredder Project
We sort out the full project parameters for your reference if you have similar film recycling demands:
- Project Delivery Date: April 28, 2025
- Customer Location: Philippines
- Rated Processing Capacity: 1000kg per hour
- Equipment Model: 1000 type single & double combined film shredder
- Main Shredding Raw Material: Waste plastic film, agricultural film, packaging PE film
Customized Shredding Solution for Philippine Film Recycling Plant
- Thin film easily wraps the rotor shaft, frequent blockage
- Materials gather into lumps, discharge unevenly
- Blades wear fast, workers need to sharpen knives repeatedly every day
Advantages of Our Special Film Shredding System
- Stable continuous running, ultra-low failure rate
- High actual hourly output, consistent feeding & discharging
- Neat finished shredded material shape, convenient for follow-up washing & pelletizing
- Alloy wear-resistant blades, durable for long-term operation
- Supports non-stop 24-hour industrial recycling production
Actual Operation Results After Putting Into Production
- Stable continuous processing capacity reached 800kg/h, total overall line throughput doubled compared with the old equipment
- Film winding and blockage failures almost disappeared, machine downtime greatly reduced
- Workers no longer need to spend extra time repeatedly sharpening blades every day
- The whole film recycling line’s overall production efficiency was significantly upgraded
Who Is This 1000kg/h Film Shredder Suitable For?
- Plastic recycling factories processing waste packaging film, agricultural mulch film
- Recycling plants that suffer frequent film entanglement & machine blockage
- Factories requiring 24-hour continuous automated recycling production
- Clients expecting stable high hourly output and low later maintenance cost
Get Your Custom Film Shredder Recycling Solution
If your factory also struggles with low film shredding efficiency, material wrapping and frequent blade maintenance like our Philippine customer, contact our technical team now.
We will customize a matched film shredder model according to your raw material type, target hourly capacity and production layout, to help you double your plastic recycling output and cut long-term operation costs.
