{"id":551,"date":"2026-04-17T01:54:47","date_gmt":"2026-04-17T01:54:47","guid":{"rendered":"https:\/\/raylimachinery.com\/?post_type=solotion&#038;p=551"},"modified":"2026-04-17T01:56:34","modified_gmt":"2026-04-17T01:56:34","slug":"case-study-2-5-t-h-pet-bottle-recycling-line-in-bangladesh","status":"publish","type":"solotion","link":"https:\/\/raylimachinery.com\/fr\/solotion\/case-study-2-5-t-h-pet-bottle-recycling-line-in-bangladesh\/","title":{"rendered":"\u00c9tude de cas : ligne de recyclage de bouteilles PET de 2,5 T\/H au Bangladesh"},"content":{"rendered":"<div id=\"model-response-message-contentr_aa682fbb19c1ced1\" class=\"markdown markdown-main-panel stronger enable-updated-hr-color\" dir=\"ltr\" aria-live=\"polite\" aria-busy=\"false\">\n<p data-path-to-node=\"3\"><b data-path-to-node=\"3\" data-index-in-node=\"0\">Project Overview<\/b><\/p>\n<ul data-path-to-node=\"4\">\n<li>\n<p data-path-to-node=\"4,0,0\"><b data-path-to-node=\"4,0,0\" data-index-in-node=\"0\">Location:<\/b> Bangladesh<\/p>\n<\/li>\n<li>\n<p data-path-to-node=\"4,1,0\"><b data-path-to-node=\"4,1,0\" data-index-in-node=\"0\">Commission Date:<\/b> August 2024<\/p>\n<\/li>\n<li>\n<p data-path-to-node=\"4,2,0\"><b data-path-to-node=\"4,2,0\" data-index-in-node=\"0\">Input Material:<\/b> Raw PET Bottles (4 Tons\/Hour)<\/p>\n<\/li>\n<li>\n<p data-path-to-node=\"4,3,0\"><b data-path-to-node=\"4,3,0\" data-index-in-node=\"0\">Final Output:<\/b> Clear &amp; Light Blue PET Flakes (14mm)<\/p>\n<\/li>\n<li>\n<p data-path-to-node=\"4,4,0\"><b data-path-to-node=\"4,4,0\" data-index-in-node=\"0\">Output Capacity:<\/b> 2.5 Tons\/Hour<\/p>\n<\/li>\n<li>\n<p data-path-to-node=\"4,5,0\"><b data-path-to-node=\"4,5,0\" data-index-in-node=\"0\">End Application:<\/b> PSF (Polyester Staple Fiber) Fillings, Quilts, and Padding<\/p>\n<\/li>\n<\/ul>\n<hr data-path-to-node=\"5\" \/>\n<h3 data-path-to-node=\"6\">The Challenge<\/h3>\n<p data-path-to-node=\"7\">To meet the high standards of the local textile industry, our client in Bangladesh required a highly efficient PET recycling line. Their facility needed to process <b data-path-to-node=\"7\" data-index-in-node=\"164\">4 tons of raw PET bottles per hour<\/b>. The most critical requirement was an extremely strict color sorting standard: the final output had to yield exactly <b data-path-to-node=\"7\" data-index-in-node=\"316\">95% clear (white) flakes and 5% blue flakes<\/b>. Achieving this precise ratio was essential for manufacturing their premium PSF fillings and bedding padding without compromising fiber quality.<\/p>\n<h3 data-path-to-node=\"8\">Our Customized Solution<\/h3>\n<p data-path-to-node=\"9\">To fulfill these precise color-sorting and capacity demands, we engineered a tailored solution focused on accuracy and continuous operation:<\/p>\n<ul data-path-to-node=\"10\">\n<li>\n<p data-path-to-node=\"10,0,0\"><b data-path-to-node=\"10,0,0\" data-index-in-node=\"0\">Advanced Sorting Technology:<\/b> We integrated a customized, high-precision bottle sorting system to guarantee the strict 95:5 clear-to-blue flake ratio.<\/p>\n<\/li>\n<li>\n<p data-path-to-node=\"10,1,0\"><b data-path-to-node=\"10,1,0\" data-index-in-node=\"0\">Intelligent Buffer System:<\/b> To prevent material bottlenecks and ensure a seamless workflow between the sorting and crushing stages, we strategically equipped the line with <b data-path-to-node=\"10,1,0\" data-index-in-node=\"171\">dual silos<\/b>. These act as a highly effective material buffer, balancing the flow of the 4 tons of input down to the 2.5 tons of finished output.<\/p>\n<\/li>\n<\/ul>\n<h3 data-path-to-node=\"11\">The Results<\/h3>\n<p data-path-to-node=\"12\">Since its installation in August 2024, the production line has delivered exceptional performance:<\/p>\n<ul data-path-to-node=\"13\">\n<li>\n<p data-path-to-node=\"13,0,0\"><b data-path-to-node=\"13,0,0\" data-index-in-node=\"0\">Consistent Capacity:<\/b> The plant successfully achieved and maintains a stable daily production capacity of 2.5 T\/H of high-quality 14mm flakes.<\/p>\n<\/li>\n<li>\n<p data-path-to-node=\"13,1,0\"><b data-path-to-node=\"13,1,0\" data-index-in-node=\"0\">Cost Efficiency:<\/b> The automated sorting and optimized buffering system have significantly reduced labor and operational costs.<\/p>\n<\/li>\n<li>\n<p data-path-to-node=\"13,2,0\"><b data-path-to-node=\"13,2,0\" data-index-in-node=\"0\">Maximum Uptime:<\/b> The line has maintained a <b data-path-to-node=\"13,2,0\" data-index-in-node=\"42\">zero operational failure<\/b> track record, providing the client with absolute peace of mind and continuous profitability.<\/p>\n<\/li>\n<\/ul>\n<\/div>","protected":false},"featured_media":545,"template":"","pro_line":[33],"class_list":["post-551","solotion","type-solotion","status-publish","has-post-thumbnail","hentry","pro_line-pet-bottles-hot-washing-line"],"_links":{"self":[{"href":"https:\/\/raylimachinery.com\/fr\/wp-json\/wp\/v2\/solotion\/551","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/raylimachinery.com\/fr\/wp-json\/wp\/v2\/solotion"}],"about":[{"href":"https:\/\/raylimachinery.com\/fr\/wp-json\/wp\/v2\/types\/solotion"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/raylimachinery.com\/fr\/wp-json\/wp\/v2\/media\/545"}],"wp:attachment":[{"href":"https:\/\/raylimachinery.com\/fr\/wp-json\/wp\/v2\/media?parent=551"}],"wp:term":[{"taxonomy":"pro_line","embeddable":true,"href":"https:\/\/raylimachinery.com\/fr\/wp-json\/wp\/v2\/pro_line?post=551"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}