SOLUTION CASE

Línea de producción de granulados

HDPE (high-density polyethylene) sundry bottles generally refer to HDPE bottles that are not food packaging, such as detergent bottles, shampoo bottles, shower gel bottles, motor oil bottles, and pesticide bottles (which require special handling). Compared to food-grade HDPE bottles (such as milk bottles), these bottles contain more complex contaminants and are more challenging to clean.

Our hard plastics/engineering plastics recycling solutions target hard plastics such as plastic pipes, appliance casings, automotive parts, injection molding scraps, and ABS/PS/PC. They feature powerful crushing, fine sorting, and dust-free processing. Core equipment includes heavy-duty crushers, single-shaft shredders, electrostatic separators, and modified granulation lines, solving the problems of difficult crushing, low sorting accuracy, and poor performance of recycled materials in hard plastics.

Success Stories

More than 30 sets granulator production lines are running over 13 countries
Nigeria, Kenya, Ivory Coast, Bhutan, Morocco, Tanzania, Libya, Indonesia,Egypt, Malaysia,Sri Lanka, Cambodia, Zambia

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Case Study: 300kg/h PP/HDPE Rigid Plastic Granulating System in Tanzania

1. Project Overview  Location: Tanzania Date: October 2023 Material: PP/HDPE Rigid Plastics (Crushed industrial scraps) Equipment: 300kg/h Double Stage Pelletizing Line (150mm) Final Application: High-Quality Injection Molding 2. The Challenge  A recycling startup in Tanzania needed a reliable solution to process 6 tons of rigid plastic waste daily. Their primary hurdles were: Quality Consistency: The recycled pellets needed to be pure enough for high-end injection molding applications. Operational Ease: As a growing facility, they required equipment that was easy to maintain and simple for local staff to operate without extensive technical training. Space Optimization: The production line needed to be compact to maximize the efficiency of their workshop layout. 3. Ruili Machinery’s Solution  We provided a Customized 150mm Double Stage Pelletizing Line tailored for the Tanzanian market: Optimized Double-Stage Design: The 150mm main and vice extruder configuration ensures deep degassing and fine filtration, effectively removing impurities from rigid PP/HDPE scraps. Integrated Workflow: A seamless “Turnkey” setup including the Main & Vice Extruders, specialized Cooling Tank, precision Noodle Cutting system, and finished product Storage Silo. User-Centric Engineering: Focus on a simplified control interface and robust mechanical components to ensure long-term stability with minimal supervision. High ROI Design: Specifically engineered to provide

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Case Study: High-Purity PP/HDPE Rigid Plastic Pelletizing Line in Nigeria

1. Project Overview  Location: Nigeria Date: May 2023 Material: PP/HDPE Rigid Plastics (Crushed sheets/scraps) Equipment: 500kg/h Double Stage Pelletizing Line (180mm) Final Application: Injection Molding Grade Pellets 2. The Challenge  The client in Nigeria aimed to process 12 tons of waste rigid plastic per day to produce high-quality industrial-grade pellets. Key requirements included: Consistent Quality: Pellets must meet the rigorous standards for injection molding. Space & Operation: The equipment needed to be compact to fit their existing facility and user-friendly for local operators to manage with ease. Durability: The line had to withstand long hours of continuous operation in a demanding environment. 3. Ruili Machinery’s Solution  Our technical team engineered a Customized Double Stage Pelletizing System specifically for rigid PP/HDPE materials: Double-Stage Extrusion (180mm): The two-stage design ensures superior degassing and double filtration, removing impurities and moisture to guarantee dense, bubble-free pellets. Full Production Loop: The line was fully integrated, including the Main & Vice Extruders, Cooling Water Tank, Noodle-type Cutting System, and Storage Silo. Compact Engineering: Optimized the layout to minimize the footprint while maintaining high throughput. Simplified Controls: Designed for easy operation with a stable PLC system, reducing the learning curve for the site staff. 4. Results &

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