خط إعادة تدوير البلاستيك الصلب HDPE الصلب | حالة مشروع الشرق الأوسط 1000 كجم/اليوم
Project Overview This case study highlights our custom HDPE rigid plastic recycling line solution for a manufacturing company in the Middle East. The customer’s core requirement was to process 1 T/H of dirty, contaminated HDPE rigid waste into high-quality recycled pellets suitable for reuse in their production processes. Customer Pain Points Hard-to-crush, irregular HDPE rigid waste (drums, containers, crates) Heavy contamination with dirt, residues, and corrosive substances High labor costs from manual processing Inconsistent pellet quality and high energy consumption with outdated equipment Our Custom Solution We delivered a fully integrated HDPE Crushing + Washing + Drying + Grinding Mill Line, built with corrosion-resistant stainless steel components to withstand harsh operating conditions: Crushing & Shredding Unit: Reduces bulky HDPE waste into uniform, washable flakes. High-Efficiency Washing System: Removes dirt, oils, and corrosive residues for clean material. Drying & Dewatering System: Minimizes moisture content for stable pelletizing. Grinding & Pelletizing Unit: Produces consistent, high-quality HDPE pellets. Measurable Results ✅ +30% Increased Capacity: Output boosted to 1.3 T/H, exceeding initial requirements. ✅ -50% Labor Reduction: Automated operations eliminated manual handling costs. ✅ Stable, High-Purity Pellets: Consistent melt flow properties for reliable downstream manufacturing. ✅ -18% Lower Energy Consumption: Optimized design reduced long-term
