Project Overview
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Location: Bangladesh
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Commission Date: August 2024
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Input Material: Raw PET Bottles (4 Tons/Hour)
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Final Output: Clear & Light Blue PET Flakes (14mm)
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Output Capacity: 2.5 Tons/Hour
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End Application: PSF (Polyester Staple Fiber) Fillings, Quilts, and Padding
The Challenge
To meet the high standards of the local textile industry, our client in Bangladesh required a highly efficient PET recycling line. Their facility needed to process 4 tons of raw PET bottles per hour. The most critical requirement was an extremely strict color sorting standard: the final output had to yield exactly 95% clear (white) flakes and 5% blue flakes. Achieving this precise ratio was essential for manufacturing their premium PSF fillings and bedding padding without compromising fiber quality.
Our Customized Solution
To fulfill these precise color-sorting and capacity demands, we engineered a tailored solution focused on accuracy and continuous operation:
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Advanced Sorting Technology: We integrated a customized, high-precision bottle sorting system to guarantee the strict 95:5 clear-to-blue flake ratio.
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Intelligent Buffer System: To prevent material bottlenecks and ensure a seamless workflow between the sorting and crushing stages, we strategically equipped the line with dual silos. These act as a highly effective material buffer, balancing the flow of the 4 tons of input down to the 2.5 tons of finished output.
The Results
Since its installation in August 2024, the production line has delivered exceptional performance:
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Consistent Capacity: The plant successfully achieved and maintains a stable daily production capacity of 2.5 T/H of high-quality 14mm flakes.
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Cost Efficiency: The automated sorting and optimized buffering system have significantly reduced labor and operational costs.
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Maximum Uptime: The line has maintained a zero operational failure track record, providing the client with absolute peace of mind and continuous profitability.
